Device for positioning a bone cutting guide

ABSTRACT

A device for positioning a cutting guide with respect to a bone comprising a body forming the cutting guide or intended to be fixed to the cutting guide; a least two contact members intended to freely contact the bone; and adjustment means for individually varying the relative position of the body with respect to each contact member.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a divisional of U.S. patent application Ser. No.11/296,969 filed Dec. 8, 2005, now U.S. Pat. No. 8,672,945, which isentitled to and claims the benefit of foreign priority under 35 U.S.C.§119 to European Patent Application No. 04106402.3, filed Dec. 8, 2004,the entire disclosures of which are hereby incorporated herein byreference.

BACKGROUND OF THE INVENTION

Field of the Invention

The present invention relates to a device for positioning a cuttingguide relative to a bone. It applies to orthopaedic surgical proceduressuch as, for example, joint replacement surgery.

Discussion of the Related Art

In joint replacement operations, it is often required that portions ofthe ends of the bones of the joint be resected and replaced withendoprosthetic implants. In particular, for knee joint replacements, itis very important that the implants be well positioned on and welloriented to each bone, because deviations of 2 mm or 2° can jeopardizethe success of the operation.

In order to cut the bones in a specific cutting plane, a surgeoncommonly uses a cutting guide which includes a flat or slotted surfacefor guiding a saw blade in the cutting plane. Some cutting guides allowthe guiding of the saw blade in several different cutting planes. Forexample, sane cutting guides define 4, 5 or even 8 cutting planes andare generally called 4-in-1, 5-in-1 and 8-in-1 cutting guides,respectively. Examples of such cutting guides can be found in U.S. Pat.No. 5,474,559 filed by Zimmer and Dennis W. Burke and entitled “Femoralmilling instrumentation for use in total knee arthroplasty with optionalcutting guide attachment” and in patent application WO 98 32 384, filedby the New York Society for the Ruptured and Crippled Maintaining theHospital for Special Surgery and entitled “Method and apparatus forfemoral resection”.

The surgeon usually positions a cutting guide relative to a bone bymeans of a positioning device. There exist several types of device forpositioning a cutting guide relative to a bone.

U.S. Pat. No. 5,562,674, filed by Zimmer and entitled “Intramedullaryrod with guide member locator” describes a device for positioning acutting guide including a intramedullary rod with an adjustmentmechanism to position the cutting guide in the correct varus/valgusorientation with respect to the intramedullary canal of the bone.

U.S. Pat. No. 6,712,824 filed by Aesculap AG & CO KG and entitled“Apparatus for positioning the angle of a bone cutting guide” describesan apparatus for positioning the cutting angle of a bone cutting guide,wherein the bone is a tibia or a femur, which includes a first fastenerto fasten the positioning apparatus to the bone such that the whole ofthe apparatus and the fastener of the cutting guide can rotate relativeto the fastening axis, and a second fastener to fasten the positioningapparatus at a second fastening location onto the bone different fromthe first fastening location, so as to fix the apparatus at a requiredposition within the rotation relative to the first fastening axis.

Computer navigation has been recently introduced into surgery to aid thesurgeon in positioning cutting guides accurately relative to the bones.In these devices, marking elements are attached to the bones, and theirpositions are monitored with a suitable camera. For example, the markingelements are passive light reflecting spheres or disks, or activeinfrared light or ultrasound emitters. By kinematic movements, or byscanning points on the bones, the navigation system can determine and/ordisplay the optimal position of each implant in a coordinate systemassociated to the bone, as per a surgical criterion, such as alignmentrelative to the mechanical axis of the bones.

U.S. Pat. No. 6,554,837 filed by Plus Endoprothethik and entitled“Device and method for inserting a prosthetic knee” describes apositioning device with a base that attaches to the bone. Thispositioning device is actuated by motors commanded by a computer.

French patent application FR 03/07340, still not published, filed byPRAXIM and entitled “Dispositif de positionnement de guide de coupeosseuse” describes a 6 degrees of freedom cutting guide positioningdevice, the position of which is monitored by a localization device.

The main disadvantage of the previously described positioning devices isthat they rely on an anchoring member or a base component which must befirst fixed to the bone, and a number of positioning elements thatconnect the cutting guide to the base for adjusting the angle and/or theposition of the cutting guide relative to the base with a least 1 and upto 6 degrees of freedom. These types of devices therefore usually takeup considerable space in the vicinity of the bone and are invasive forthe patient. Moreover, since an anchoring member or a base component isfirst fixed to the bone, such positioning devices lead to unnecessarydamages of the bone. Besides, such positioning devices are usually timeconsuming to install.

SUMMARY OF THE INVENTION

The present invention aims at providing a positioning device forpositioning a cutting guide relative to a bone that does not require abase element or anchor to be first fixed to the bone.

The present invention also aims at providing a positioning device thatdoes not take up a large volume in the area of the cutting guide and thebone.

The present invention also aims at providing a positioning device thatrequires, to be inserted, an incision which is mostly not more invasivethat the incision necessary to insert the cutting guide.

The present invention also aims at providing a positioning device thatcan be pre-adjusted such that when placed on the bone, the cutting guideposition coincides substantially to the desired position.

The present invention also aims at providing a positioning device thatcan precisely adjust or fine tune the position of the cutting guideafter it is placed on the bone.

To achieve all or part of these objects as well as others, the presentinvention provides a device for positioning a cutting guide with respectto a bone comprising a body forming the cutting guide or intended to befixed to the cutting guide; a least two contact members intended tofreely contact the bone; and adjustment means for individually varyingthe relative position of the body with respect to each contact member.

According to an embodiment of the present invention, each contact memberis linked to the body according to a one degree of freedom connection.

According to an embodiment of the present invention, the devicecomprises a further contact member intended to freely contact the bone,the further contact member being fixed with respect to the body.

According to an embodiment of the present invention, at least onecontact member is a screw, the tip of which being intended to freelycontact the bone, the body including a threaded hole receiving thescrew.

According to an embodiment of the present invention, at least onecontact member includes a curved portion.

According to an embodiment of the present invention, the body includesmeans for guiding a cutting tool with respect to at least one cuttingplane, and wherein the contact members do not cross the cutting plane.

The present invention also provides a system for assisting a surgeon incutting portions of a bone, comprising a device for positioning acutting guide as previously described; means for determining atheoretical position of said device relative to the bone; localizationmeans for determining an actual position of said device relative to thebone; and means for providing data representative of the differencebetween the actual position and the theoretical position.

According to an embodiment of the present invention, the systemcomprises means for displaying an image representative of said device atthe actual position, and an image representative of said device at thetheoretical position.

According to an embodiment of the present invention, the systemcomprises means for measuring the position of each contact memberrelative to the body of said device.

The foregoing objects, features, and advantages of the presentinvention, as well as others, will be discussed in detail in thefollowing non-limiting description of specific embodiments in connectionwith the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 very schematically shows a first embodiment of a device forpositioning a cutting guide according to the present invention;

FIG. 2 shows a second embodiment of a positioning device according tothe present invention;

FIG. 3 is a section view of the positioning device of FIG. 2;

FIG. 4 very schematically shows an example of a display on a displayapparatus for assisting the positioning of the cutting guide;

FIG. 5 is a section view of an alternative of the positioning device ofFIG. 2;

FIG. 6 shows a third embodiment of a positioning device according to thepresent invention;

FIG. 7 shows the positioning device of FIG. 6 associated with a cuttingguide;

FIG. 8 shows a fourth embodiment of a positioning device according tothe present invention;

FIG. 9 shows the positioning device of FIG. 8 positioned on a tibia;

FIG. 10 shows a fifth embodiment of a positioning device according tothe present invention; and

FIG. 11 shows a sixth embodiment of a positioning device according tothe present invention.

DETAILED DESCRIPTION

Same elements have been designated with same reference numerals in thedifferent drawings. For clarity, only those elements which are useful tothe understanding of the present invention have been shown in thedrawings and will be described hereafter.

The present invention will be described hereafter in embodiments inrelation with the application to knee replacement surgery.

FIG. 1 shows very schematically a cutting guide 10 positioned at the end12 of a bone 14, the femur in the present example. The cutting guide 10comprises a body 16 which partially covers the end 12 of the bone 14 anda portion 18 extending from the body 16 towards the diaphysis 20 of thebone 14. The cutting guide 10 includes fives slots 22A-22E for guiding asaw blade, not shown, relative to five different cutting planes. Thecutting guide 10 comprises five threaded holes 24, each containing ascrew 26A-26E. The tip of each screw 26A-26E forms an adjustable bonecontact surface when in contact with the bone 14. The cutting guide 10is equipped with a rigid body, not shown, which includes markingelements, for example passive light reflecting spheres or disks, oractive infrared light or ultrasound emitters or active or passivemagnetic elements.

Each adjustable bone contact surface is displaced axially relative tothe cutting guide 10 by turning the respective screw 26A-26E. Byselectively turning each screw 26A-26E, the position of the cuttingguide 10 is adjusted relative to the bone 14. In the first embodiment,the screws 26A-26E are incorporated into the cutting guide 10 such thata displacement of an adjustable bone contact surface results in adisplacement of the cutting guide 10 according to a direction or anangle which corresponds more or less to a clinically relevant directionor angle of the surgical operation. For example, the screws 26A and 26Bare in contact with the bone 14 near the most distal portions of thecondyles, the screws 26C and 26D are in contact with the bone 14 at theanterior portions of the condyles, and the screw 26E is in contact witha more proximal area of the anterior aspect of the distal femur 20 ofthe bone 14. With such a configuration, the screws 26A and 26B adjustmainly the distal cut and the varus/valgus angle of the cutting guide10, the screws 26C and 26D adjust mainly the rotation and the flexumangle of the cutting guide 10 and the screw 26E adjusts mainly theanterior height of the cuts. In the first embodiment, the lateraldisplacement of the cutting guide 10 is performed manually. As analternative, lateral screws are provided to adjust the lateraldisplacement of the cutting guide 10.

In a second embodiment of the present invention, the contact between thecutting guide and the bone is shared between at least 2 adjustable bonecontact surfaces and at least one non adjustable contact surface whichis integral to or rigidly fixed to the cutting guide. In thisembodiment, the system provides at least one mechanical constraint toassure that the guide is positioned in a specific manner with respect tothe bone. This positioning constraint preferably complies with somesurgical criteria, such as, for example, preventing notching of theanterior femoral cut, or specifying a fixed cutting depth as referencedfrom one of the distal condyles at the end of the bone. Optionally,additional mechanical constraints can be provided to stabilize thecutting guide relative to the bone.

FIGS. 2 and 3 show an example of a cutting guide 30 according to such asecond embodiment, still in relation to knee replacement surgery. Incontrast with the first embodiment, the guide positioning system doesnot include a screw similar to screw 26E which, in the first embodiment,is in contact with the bone 14 near the diaphysis 20. Instead, itincludes an extending arm 40 with an end 42 which forms a contactsurface that comes into contact with the diaphysis 20 of the bone 14 andwhich is not adjustable relative to the cutting guide 30. In thisembodiment, adjustable contact elements adjust mainly theflexion/extension angle of the cutting guide when adjustedsimultaneously, and the axial rotation angle when adjusted individually.The anterior/posterior positioning of the guide is largely limited bythe fixed contact point 42. It should be noted that the positions of themechanical constraints relative to the guide are not limited to theanterior portion of the guide as shown in FIGS. 2 and 3, but can also beincorporated into the distal, posterior, lateral, or central portions ofthe guide to limit the position of the guide in the appropriatedirections as relevant to the specific surgical technique. For example,the medeolateral positioning could be limited with a fixed mechanicalconstraint in the central or lateral portion of the distal aspect of thecutting guide in order to substantially center the guide with respect tothe intracondular notch of the distal femur.

Optionally the cutting guide 10 can be comprised of a plurality ofthreaded holes 34 and at least some of these threaded holes 34 cancontain a recessed screw 36, with one threaded hole being hidden underelement 48 in FIG. 2. The particular combination of the threaded holesthat contain a screw can be chosen based on, for example, the geometryof the bone, the level of soft tissue exposure, the degree of stabilitydesired, or the surgeon's preference. As an alternative, more screws areadded to stabilize the cutting block in all its degrees of freedom. Forinstance, if a total of ten screws are used, the final shape made by thetips of the screws will find a single position on the bone.

In any case, a computer system assisting the surgeon can be configuredto accommodate any combination of screws, by allowing the surgeon toselect, for example, on a touch screen or with a foot pedal whichcombination of screw holes he prefers to use. Preferably, the computersystem will suggest an optimal combination of screw holes based on thegeometry of the bone, or for example, on the quality of the geometricalbone model in the region of the screw holes. The quality of the bonemodel can be estimated, for example, using the number and the positionof the digitized points, or the error between the digitized points andthe “morphed” or deformed three dimensional model of the bone surface.

In FIGS. 2 and 3, the height of each screw 36 is smaller than the heightof the threaded hole 34 which receives it so that each screw 36 can bemaintained inside the associated hole 34 without protruding from thecutting guide 30 on the surface of the cutting guide opposite to thebone 14. The cutting guide 30 includes three further slots 38A-38C. One30 of these slots can used to fix a rigid body with marking elements,not shown, to the cutting guide 30. The cutting guide 30 includes twoopposite lateral portions 39.

Additionally, the optimal overall length of each screw can be providedby the computer system, based on a database of available screw lengths.The surgeon or assistant can then insert the corresponding screw intothe appropriate hole as advised by the computer display screen. Theoptimal length of the screw can be calculated, based on data such as thedistance along the screw axis, measured from the bone surface to theouter surface of the cutting guide, such that the screw end is notprotruding out from the cutting guide outer surface, for example.

The actuation of the screws 36 for the first or the second embodimentcan be aided by the use of a special screwdriver 44 having a shaft 46with a tip corresponding to the screw heads. In FIG. 2, the screwdriver44 shown is a manual screwdriver. Alternatively, the screwdriver 44 isan automatic screwdriver, for example an electric screwdriver,comprising an actuator, for example an electric motor, able to rotatethe shaft 46. A measuring device 48 comprising a graduated cylinder canbe placed on the cutting guide 30 at the threaded hole 34 containing thescrew 36 to turn. The graduated cylinder 48 comprises a lateral opening50 with graduations 52. The shaft 46 of the screwdriver 44 is introducedthrough the cylinder 48 and is put into contact with a screw 36. Bycomparing the position of a mark on the shaft 46, visible through theopening 50 of the cylinder 48, with the graduations 52 of the cylinder48, the position of the screw head with respect to the cutting guide 30can be determined. Optionally, the measuring device 48 can be attacheddirectly onto the shaft 46 of the screwdriver to make it easier tohandle, by for example, using a spring to push the cylinder against theouter surface of the cutting guide and a lip to retain the cylinder onthe shaft. Alternatively, graduations could be engraved directly ontothe shaft of the screwdriver 48 to measure the screw position, relativeto, for example, the outer surface of the cutting guide. Inversely, thegraduations could be incorporated into the cutting guide surfacesdirectly.

As shown on FIG. 3, the threaded holes 34 are located on the cuttingguide 30 so that when in contact with the bone 14, the screws 36 do notcross the cutting planes. There is then no need to remove the screws 36before making the cuts.

In the two embodiments previously described, a suitable localizationdevice, linked to a computer, is adapted to locate the positions of therigid body attached to the cutting guide 10, 30. The position of thebone 14 is also determined, by way of example, by means of a rigid bodyattached to the bone 14. The computer is linked to a display interfacewhich can display an image representative of the cutting guide 10, 30and an image representative of the bone 14 in their relative positions.

An example of a method for positioning the cutting guide 10, 30according to the first or second embodiments of the present invention isnow described. The first step consists in establishing athree-dimensional model of the bone. Such a three-dimensional model isobtained, for example, from palpation of some specific anatomical pointsof the bone and warping a three-dimensional theoretical model to make itmatch the palped points. Another way to obtain such a three-dimensionalmodel is to use medical image data such as those obtained from computedtomography, X-rays, MRI, fluoroscopy, ultrasound, or other modalities.The model of the bone can be very simple and can comprise only fewspecific anatomical points, obtained, for example, from palpation of thebone. A particular femoral knee implant is then selected, for example,on the basis of an analysis of the three-dimensional model of the bone.The computer then gives the ideal relative position of the cutting toolswith respect to the bone. With the cutting guide according to the firstand second embodiments previously described, only five cuts are made. Inthis case, the lateral position of the guide with respect to the boneneeds not be defined and only five degrees of freedom are defined. Witha cutting guide defining eight cutting planes, six degrees of freedomneed to be determined, which means that the computer determines a uniqueposition of the cutting guide relative to the bone.

The surgeon then positions manually the cutting guide on the bone. Thecomputer displays the actual position of the cutting guide 10, 30 withrespect to the ideal position of the cutting guide. The computer thenindicates to the surgeon what should be the relative position of eachscrew with respect to the cutting guide 10, 30 so that the cutting guidereaches the ideal position relative to the bone. The adjustment of thescrews is made by the surgeon with the screwdriver 44, for example.Alternatively, the adjustments may be made by hand if longer screws withlarger heads are used. The computer indicates, for example, how far eachscrew needs to be screwed, or how many revolutions it needs to be turnedto bring the guide to the desired position, or both. This can be done,for example, by tracking the bone position and the actual guideposition, and by calculating the difference between the distance fromthe bone surface to (a) the desired guide position, and to (b) theactual guide position, along the direction of each screw axis.Alternatively, when an automatic screwdriver is used, the screwdrivercan be controlled by the computer. The surgeon then places, successivelyfor each screw to be actuated, the screwdriver so that it cooperateswith the screw and the computer controls the screwdriver to displace thescrew so that the cutting guide reaches the ideal position relative tothe bone.

FIG. 4 shows an example of display suitable for the first or secondembodiment. The display shows a schematic section view of the bone andthe cutting guide in a plane containing two adjacent screws, for examplethe screws 26A and 26B on FIG. 1. It includes a schematic image 60representing the bone 14, a schematic image 62 representing the cuttingguide, with the two screws, at the actual position of the cutting guideand a schematic image 64 representing the cutting guide, with the twoscrews, at the ideal position of the cutting guide. The display alsoindicates the adjustments to be made for the two screws. A similardisplay can be shown for the screws 26C and 26D. The display can alsochange the colour of the screws to indicate, for example, which of thescrews needs to be adjusted the most to bring the guide to the idealposition. Optionally, the display can also show lines representingvarious edges or midlines of the ideal and the actual cutting guidepositions, so as to aid, for example, medial/lateral positioning.Alternatively, the display can show semi-transparent three-dimensionalmodels of the ideal and the actual cutting guide positions. In theparticular case of the cutting guide 30 according to the secondembodiment of the present invention, the end 42 of the extending arm 40forms a contact surface that comes into contact with the diaphysis 20 ofthe bone 14 and which is not adjustable relative to the cutting guide30. The system then integrates this constraint and reduces the number ofdegrees of freedom for changing the position of the cutting guide 30with respect to the three-dimensional model of the bone 14. Namely, theantero-posterior of the cutting guide 30 is constrained such that theend 42 of the extending arm 40 stays on the bone surface. Preferably,the screws are located on the cutting guide so that, when the cuttingguide is positioned relative to the bone, they lie on a surface of thebone which is expected to be more or less flat so that any adjustment ofa screw tends not to affect too much the position of the contactsurfaces of the others screws. The display of the desired and actualguide positions, and of the bones, can be aided with the use ofsemitransparent three dimensional models.

Once the ideal position of the cutting guide is achieved, the cuttingguide is fixed to the bone, for example, by means of pins or screws, andthe cuts are then made. For example, when the cutting guide ispositioned, the surgeon uses one hand to fix a pin located close to thelocation of the screw 26E for the cutting guide 10 according to thefirst embodiment of the invention or close to the end 42 of theextending arm 40 of the cutting guide 30 according to the secondembodiment of the invention, while he holds the cutting guide in theother hand. Alternatively, fixation screws or pins can also be providedat the lateral portions 39.

In a preferred embodiment of the invention, the adjustment of the screwsis made away from the operation region, during preparation of thecutting guide just before it is positioned on the bone. For each screw,the system computes a nominal value of distance so that the screw willcome into contact with the three-dimensional model of the bone. Eachscrew is then positioned to its nominal value, for example, by means ofthe screwdriver 44 and the graduated cylinder 48. Once the nominalvalues have been pre-set for each screw, the surgeon positions thecutting guide on the bone. Final adjustments are performed on each screwif necessary to compensate for small errors of initial screwpre-setting, the three-dimensional model and the localization deviceaccuracy.

FIG. 5 shows a similar section view as FIG. 3 of an alternative cuttingguide 70. In such an alternative, at least one bone contact surface doesnot directly correspond to the tip of a screw but corresponds to the tipof an intermediate element 72 which includes a portion 74 that passesadjacent to the cutting guide 70. Alternatively, portion 74 can becylindrical and can pass through a hole 76 provided in the cuttingguide. The cylinder portion 74 is linked, by a curved arm 78, to anactuation mechanism 80 including a driving worm 82 cooperating with athreaded hole 84 provided at an end of the curved arm 78. The drivingworm 82 is mounted at its opposite ends into bearings 86 of a case 88attached to the cutting guide 70. The actuation of the driving worm 82,is for example, made by use of the screwdriver 44 of FIG. 2. The axis ofthe driving worm 82 is parallel to the axis of the cylinder portion 74so that the actuation of the driving worm 82 leads to the displacementof the cylinder portion 74 along its axis. Alternatively, theintermediate member can be positioned by rotational joints instead oftranslational joints. This can be accomplished by incorporating an axis,for example, perpendicular to the section plane of FIG. 5, with whichthe intermediate member can rotate relative to the guide with. A screwpositioned at some distance from this axis could then be used to push orto pull the intermediate member relative to the cutting guide, causingit to rotate about the axis. Thus a small rotation about an axispositioned in the vicinity of mechanism 80 would cause a relativelylarge displacement of the bone contact surface member, in a directiontangential to the said axis. Such an alternative is preferable for lessinvasive surgery procedures in which the access to the contact pointregion on the bone surface may be limited by adjacent structures such asbones or soft tissues, and in which the screw head is difficult toaccess. In such a case, the positioning system can be made to have alow-profile shape so that it can be slipped under the soft tissues nearthe cutting areas (for example, the under quadriceps muscle).

A third embodiment of the present invention will now be describedwherein at least some of the adjustment screws are attached to anintermediate member which is temporarily fixed to the cutting guide.

FIG. 6 shows such an intermediate member 90 which comprises fourthreaded holes 92 receiving four screws 94A-94D. This intermediatemember 90 is adapted to cooperate with a cutting guide, not shown onFIG. 6, having the general shape illustrated on FIG. 1 or 2. Theintermediate member 90 includes a hole 96 to be located opposite to athreaded hole of the cutting guide in order to fix the intermediatemember 90 to the cutting guide by use of a screw. As an alternative, theintermediate member comprises a quick release clip cooperating with acorresponding clip provided on the cutting guide so that theintermediate member can be quickly removed after the cutting guide ispositioned and fixed to the bone. The intermediate member 90 includes anextending portion 98 for attaching a rigid body, not shown, withmarkers. As an alternative, the intermediate member includes a slotwhich allows a quick attachment and removal of a rigid body withmarkers.

FIG. 7 shows the intermediate member 90 of FIG. 6 attached to a cuttingguide 100 having the general shape of the cutting guide 30 of FIG. 2.The adjustments screws 94A-94B come into contact with the bone, notshown, through openings 102 and holes provided in the cutting guide 100.As an alternative, the adjustment screws are located on the intermediatemember 90 so that they pass adjacent to the cutting guide. Thepositioning of the cutting guide 100 equipped with the intermediatemember 90 is achieved with the positioning method previously describedin relation with the first or second embodiments.

Similarly, the curved elements 72 and their described positioningmechanisms (translational or rotational), described for example inrelation to FIG. 5, could also be incorporated into the intermediateelement 90, instead of, or in combination with, simple threaded holes94. This allows the positioning system to be more easily integrated intothe various shapes and sizes of available cutting guides as used in kneesurgery, or hip surgery, or ankle surgery, or long bone surgery, etc.This also allows for the bone contacting elements and associated membersto be easily removed from the cutting guide so as to facilitate accessduring the cutting phase. This also allows for the intermediate member90 to be smaller and to attach only in the area of the mechanism 80, forexample, to minimise the exposure required to introduce the positioningsystem.

FIG. 8 shows a fourth embodiment of a cutting guide 110 aimed to bepositioned at the end of a tibia or a femur, for making a single cutsuch as the proximal tibial cut or the distal femoral cut. Such acutting guide comprises a parallelepiped body 112 which includes atleast one cutting surface or slot, not shown, for the realization of atleast the single cut. The cutting guide 110 includes two curved arms114A, 114B. A curved arm 114A, 114B continues with a cylindrical portion116A, 116B of parallel axis, the tip of which corresponds to a contactsurface 117A, 117B. The displacement of an arm 114A, 114B along thedirection of the axis of the cylindrical portion 116A, 116B is obtainedby means of an actuation mechanism 118A, 118B similar to thetranslational and rotational actuation mechanisms previously describedabove. The cutting guide 110 also includes a threaded hole 120 receivinga screw 122 the tip of which corresponds to a contact surface 124. Theactuation of the screw 122 and the actuation mechanisms 118A, 118B ismade, for example, made by use of the screwdriver 44 of FIG. 2. A rigidbody, not shown, with markers is linked to the body 112.

FIG. 9 shows the cutting guide 110 of FIG. 8 positioned on the end 126of a tibia 128. The actuation of the actuation mechanisms 118A, 118Badjust mainly the cut height, when actuated simultaneously, and thevarus/valgus angle of the cutting guide 110 when actuated separately.The actuation of the screw 122 adjusts mainly the flexum angle of thecutting guide 110. As an alternative, the cutting guide 110 comprises anextending portion, not shown, from the body, the end of which ismaintained in contact on the anterior aspect of the tibia for stability.This extending portion can be made to better conform to the shape of thebone surface, be for example using curved surfaces. The positioning ofthe cutting guide 110 according to the fourth embodiment of theinvention is achieved with the positioning method previously describedin relation with the first or second embodiments.

FIG. 10 very schematically shows a fifth embodiment of a cutting guidefor making a single cut on the tibia or femur in which the screw tipsare directly used as the bone contact surfaces. Shown in FIG. 10 are thecutting block 208, cutting slot 206, fixation pin or screw holes 207,and a triangular shaped member 209 which contains threaded holes forscrews 201 and 202 with corresponding contact surface elements 204 and205, and a third screw 203 with a contact surface element 213, notvisible on FIG. 10. Screw 203 is arranged so that it is substantiallyperpendicular to screws 201 and 202. This particular embodiment worksunder the same principles as those described above, though the systemhas the advantage of being simpler to design and manufacture with lessmoving parts. Additionally, the cut can be made through the cutting slotwithout having to remove any screws or detach any intermediate parts tomake the cuts.

The adjustment systems described in the FIGS. 8-10 can be madedetachable from the cutting guide as described in the third embodiment.Adjustment of the three screws 201, 202, and 203, in this system causethe same motions as those described in the fourth embodiment.

A disadvantage of the invention as disclosed above is that in some casesthe surgeon must displace two bone contact elements by the same distance(i.e. equally, or “simultaneously”) to achieve a linear displacement ofthe guide relative to the bone, such as a change in the cutting depth,for example. This disadvantage is avoided in the sixth embodiment of theinvention, as described below.

FIG. 11 very schematically shows an example of the sixth embodiment ofthe present invention which is an alternative of the fifth embodimentshown in FIG. 10. In this embodiment, the position of at least two ofthe adjustable contact surfaces can be adjusted with a single adjustmentmechanism. Screw 202 in FIG. 10 has been replaced by a fixed member inFIG. 11. In this embodiment, the triangular shaped member 209 can bedisplaced with respect to rest of the cutting guide by means of amechanism 210. Similar to actuation mechanism 80, actuation mechanism210 can be comprised of a driving worm 217, mounted at its opposite endswith bearings, cooperating with a threaded hole 214 provided a thetriangular shaped member 209. A linear guide 215, such as a cylinderextending from the guide and cooperating with a hole 216 in thetriangular shaped member 209, for example, could be used to guide themotion. Alternately, a dove tail joint or similar linear joint could beused to guide the motion. Alternately, a rotational mechanism could beemployed such as the alternate rotational mechanism described above foractuation mechanism 80. The bone contact elements 205 and 204 aresimultaneously adjusted relative to the cutting guide when the mechanism210 is actuated. Turning screw 201 displaces only contact element 204relative to the cutting guide, and turning screw 203 displaces onlycontact element 213 relative to the cutting guide. Thus actuating themechanism 210 causes mainly a change in cutting depth, and turning thescrew 204 causes a change in varus/valgus angle. This embodiment has theadvantage of decoupled motions and is thus easier and more intuitive touse.

This principle as described in the fifth embodiment can be extended tothe other embodiments of the invention. In FIG. 1, for example, thescrews 26A and 26B could be arranged in the same manner as described inFIG. 11, such that when screw 210 is turned, both screws 26A and 26Bmove equally relative to the cutting guide causing a change in distalcutting depth only. Similarly, this mechanism could be applied to thescrews 26D and 26C to obtain the same results.

Additionally, this arrangement can be made to detach from the cuttingguide as in the third embodiment.

In the embodiments previously described, the tips of the screws orcylindrical portions which form contact surfaces are spherical in orderto be placed easily on any surface. As a further alternative, the tipshave a small flat surface. As a further alternative, the tips have acurved surface that is the negative part of the bone surface usuallyexpected in such anatomical area. The choice of the shape of the tip candepend on the local shape of the bone surface in the area of the screwtip. Sharp tips can also be used to optimise the stability of the guideduring positioning and fastening. For instance, in some cases it isadvantageous to use a pointed surface for the bone contact element sothat the guide does not slide around on the bone. This could also helpstabilise the guide during the insertion of pins or screws before makingthe cut. As another alternative, the tips can be fixed or pivotingaround a ball and socket joint.

In FIG. 11, for example, screw 203 has a “disc” shaped tip 213 so as toavoid instability due to the sharp ridge in the area of the anteriortibial tuberosity. This assures that the disc surface is alwayssubstantially on the ridge of the crest, on not sliding around on eitherside. This disc shaped tip 213 could also be made to contain a convexshaped surface (eg such as a “U” or “V” shape), and to attach to thescrew 203 with a rotational or ball-and-socket joint or so as to betterconform to the bone surface. For any tip shape, the tip surface can beon a ball and socket joint with respect to the screw axis so that thesurface of the bone contact element can rest tangential to the bonesurface. Alternatively, for any tip shape, the tip surface can be on arotational joint with respect to the screw axis so that the bone contactelement surface does not rotate on the bone surface when the screw isturned.

The above descriptions should not limit the spirit of the invention tofor example the type of bone cutting guide to be positioned. Thisinvention could be naturally extend to position, for example, a roboticcutting guide which can be used to make any type of cuts, such asplanar, spherical, etc. In addition, use of the above invention is notintended to be limited to knee joint procedures, as this invention couldbe applied to the positioning of cutting guides for ankle surgery, kneesurgery, hip surgery, shoulder surgery, elbow surgery, high tibialosteotomy surgery, etc. . . .

An advantage of the present invention is that it enables the positioningof a cutting guide on a bone without first requiring the fixing of thecutting guide to the bone.

An advantage of the present invention is that it does not take up alarge volume in the area of the cutting guide and the bone.

Another advantage of first and second embodiments of the presentinvention is that the parts used to position the cutting guide do nothave to be removed before making the cuts with the cutting guide.

The present invention has been described hereabove in relation with theknee replacement surgery. However, it may be extended to any jointreplacement surgery requiring the positioning of a cutting guide.

Of course, the present invention is likely to have various alterations,modifications, and improvements which will readily occur to thoseskilled in the art. In particular, the slots used to guide a saw bladecan be replaced by grooves for bearing the axis of a drilling machine.

Such alterations, modifications, and improvements are intended to bepart of this disclosure, and are intended to be within the spirit andthe scope of the present invention. Accordingly, the foregoingdescription is by way of example only and is not intended to belimiting. The present invention is limited only as defined in thefollowing claims and the equivalents thereto.

The invention claimed is:
 1. A computer assisted surgery system forpositioning a cutting guide relative to a bone comprising: a cuttingguide to be positioned relative to a bone; a plurality of adjustmentscrews coupled to the cutting guide for adjusting the position of thecutting guide relative to the bone, wherein the adjustment screws areadjustably extendable from the cutting guide; a tracking system fortracking a position of the cutting guide relative to the bone; acomputer having stored in a memory a target position for the cuttingguide relative to the bone, and wherein the computer is configured tocalculate an amount of adjustment required for the plurality ofadjustment screws to adjust the position of the cutting guide from itsactual position to the target position and then displace the adjustmentscrew by the calculated amount of adjustment; and an electricallypowered automatic screwdriver operatively connected to the computer forengaging one of the plurality of adjustment screws and adjusting theposition of the adjustment screw relative to the cutting guide.
 2. Thesystem of claim 1, wherein the automatic screwdriver comprises a shaftand an electrically powered actuator for rotating the shaft.
 3. Thesystem of claim 1, wherein the cutting guide is a tibial resectioncutting guide or a femoral resection cutting guide.
 4. The system ofclaim 3, wherein the plurality of adjustment screws comprises fiveadjustment screws for adjusting the position of the femoral resectioncutting guide relative to the bone.
 5. The system of claim 4, whereinthe five adjustment screws adjusts the position of the femoral resectioncutting guide to control a distal cutting plane, an anterior cuttingplane, varus/valgus angles, a rotation angle, or a flexum angle of thefemoral resection cutting guide when coupled to the bone.
 6. The systemof claim 3, wherein the plurality of adjustment screws comprises threeadjustment screws for adjusting the position of the tibial resectioncutting guide relative to the bone.
 7. The system of claim 6, whereinthe three adjustment screws adjusts the position of the tibial resectioncutting guide to control varus/valgus angles, flexum angle, and cutheights of the tibial resection cutting guide when coupled to the bone.8. The system of claim 1, wherein the cutting guide includes a pluralityof resection guide planes.
 9. The system of claim 1, further comprisingan intermediate member configured to mate with the cutting guide andcouple to the cutting guide with the adjustment screw.
 10. The system ofclaim 9, wherein the intermediate member is removable coupled to thecutting guide.
 11. The system of claim 9, wherein the intermediatemember includes a quick release mechanism for decoupling from thecutting guide.
 12. The system of claim 1, wherein the computer isfurther configured to calculate the amount of adjustment based on adifference in distance along the direction of the adjustment screwbetween the target position and the actual position.
 13. The system ofclaim 1, further comprising a three-dimensional computer bone modeldefining the target position of the cutting guide.
 14. The system ofclaim 1, wherein the plurality of adjustment screws comprises threeadjustment screws coupled to the cutting guide for adjusting theposition of the cutting guide relative to the bone.
 15. The system ofclaim 14, further comprising a display operatively connected to thecomputer, and wherein the computer is further configured to display onthe display a representation of the adjustment screws to be adjusted andcolor codes the adjustment screws to indicate which adjustment screwsneeds to be adjusted to adjust the position of the cutting guide to thetarget position.
 16. The system of claim 1, wherein the computer isfurther configured to rotate the screwdriver by the calculated amount ofadjustment.
 17. The system of claim 1, further comprising a displayoperatively connected to the computer, and wherein the computer isfurther configured to display a representation of the target positionand the actual position on the display.
 18. The system of claim 17,wherein the computer is further configured to display a representationof a bone to be cut by the cutting guide on the display.
 19. The systemof claim 1, further wherein the adjustment screw is movable relative tothe cutting guide.
 20. The system of claim 1, further comprising afastener for fixing the cutting guide to the bone.
 21. The system ofclaim 1, further comprising at least one additional adjustment screw foradjusting the position of the cutting guide relative to the bone,wherein the computer is further configured to calculate an amount ofadjustment required for the at least one additional adjustment screw toadjust the position of the cutting guide from its actual position to thetarget position and then displace the at least one additional adjustmentscrew by the calculated amount of adjustment.
 22. A computer assistedsurgery system for positioning a cutting guide relative to a bonecomprising: a cutting guide to be positioned relative to a bone; anadjustment screw coupled to and adjustably extendable from the cuttingguide for adjusting the position of the cutting guide relative to thebone; an automatic screwdriver for coupling with the adjustment screw;and a computer operatively connected to the automatic screwdriver forcontrolling adjustment of the adjustment screw relative to the cuttingguide while the screwdriver is engaged with the adjustment screw. 23.The system of claim 22, further comprising a tracking system fortracking a position of the cutting guide relative to the bone, andwherein the computer includes a memory having a target position for thecutting guide relative to the bone, wherein the computer is configuredto calculate an amount of adjustment required for the adjustment screwto adjust the position of the cutting guide from its actual position tothe target position.
 24. The system of claim 23, wherein the computer isfurther configured to displace the adjustment screw by the calculatedamount of adjustment.
 25. The system of claim 22, wherein the computerincludes a memory having a three-dimensional computer bone modeldefining the target position of the cutting guide.
 26. The system ofclaim 22, further comprising a removable intermediate member coupled tothe cutting guide by the adjustment screw.
 27. The system of claim 22,wherein the cutting guide is a tibial resection cutting guide or afemoral resection cutting guide.
 28. The system of claim 27, furthercomprising at least two additional adjustment screws for adjusting theposition of the tibial resection cutting guide relative to the bone. 29.The system of claim 28, wherein the three adjustment screws adjusts theposition of the tibial resection cutting guide to control varus/valgusangles, flexum angle, and cut heights of the tibial resection cuttingguide when coupled to the bone.
 30. The system of claim 27, furthercomprising at least four additional adjustment screws for adjusting theposition of the femoral resection cutting guide relative to the bone.31. The system of claim 30, wherein the five adjustment screws adjuststhe position of the femoral resection cutting guide to control a distalcutting plane, an anterior cutting plane, varus/valgus angles, arotation angle, or a flexum angle of the femoral resection cutting guidewhen coupled to the bone.
 32. The system of claim 22, further comprisinga display operatively connected to the computer, and wherein thecomputer is further configured to display a representation of the targetposition and the actual position on the display.
 33. The system of claim32, wherein the computer is further configured to display arepresentation of a bone to be cut by the cutting guide on the display.34. The system of claim 22, further comprising at least two additionaladjustment screws coupled to the cutting guide for adjusting theposition of the cutting guide relative to the bone.
 35. The system ofclaim 22, wherein the adjustment screw is configured for adjusting theposition of the cutting guide relative to the adjustment screw.
 36. Thesystem of claim 22, further comprising a display operatively connectedto the computer, wherein the computer is configured to display on thedisplay a representation of a bone to be cut and a representation of theadjustment screw.
 37. A computer assisted surgery system for positioninga cutting guide relative to a bone comprising: a cutting guide to bepositioned relative to a bone; at least three adjustment screws coupledto the cutting guide for adjusting the position of the cutting guiderelative to the bone; a tracking system for tracking a position of thecutting guide relative to the bone; an automatic screwdriver forindependently coupling to each of the at least three adjustment screwsto adjust the position of the cutting guide relative to the bone whilethe cutting guide is coupled to each of the at least three adjustmentscrews; and a computer operatively connected to the automaticscrewdriver for controlling operations of the screwdriver, the computerincluding a memory having a target position for the cutting guiderelative to the bone, and wherein the computer is configured tocalculate an amount of adjustment required for each of the at leastthree adjustment screws to adjust the position of the cutting guide fromits actual position to the target position.
 38. The system of claim 37,wherein the computer is further configured to rotate each of the atleast three adjustment screws by the calculated amount of adjustment.39. The system of claim 37, wherein the memory further includes athree-dimensional computer bone model defining the target position ofthe cutting guide.
 40. The system of claim 37, wherein the cutting guideis a tibial resection cutting guide or a femoral resection cuttingguide.
 41. The system of claim 40, wherein the three adjustment screwsadjusts the position of the tibial resection cutting guide to controlvarus/valgus angles, flexum angle, and cut heights of the tibialresection cutting guide when coupled to the bone.
 42. The system ofclaim 37, further comprising a fourth adjustment screw for adjusting theposition of the femoral resection cutting guide relative to the bone.43. The system of claim 42, wherein the five adjustment screws adjuststhe position of the femoral resection cutting guide to control a distalcutting plane, an anterior cutting plane, varus/valgus angles, arotation angle, or a flexum angle of the femoral resection cutting guidewhen coupled to the bone.
 44. The system of claim 37, further comprisinga display operatively connected to the computer, and wherein thecomputer is further configured to display a representation of the targetposition and the actual position on the display.
 45. The system of claim44, wherein the computer is further configured to display arepresentation of a bone to be cut by the cutting guide on the display.46. The system of claim 44, wherein the computer is further configuredto display on the display a representation of the adjustment screws tobe adjusted and color codes the adjustment screws to indicate whichadjustment screws needs to be adjusted to adjust the position of thecutting guide to the target position.
 47. A computer assisted surgerysystem for positioning a cutting guide relative to a bone comprising: acutting guide to be positioned relative to a bone; at least threeadjustment screws coupled to the cutting guide for adjusting theposition of the cutting guide relative to the bone; an automaticscrewdriver for coupling with the adjustment screws; a computeroperatively connected to the automatic screwdriver for controllingoperations of the screwdriver; and a display operatively connected tothe computer, wherein the computer is further configured to display onthe display a representation of the adjustment screws to be adjusted andcolor codes the adjustment screws to indicate which adjustment screwneeds to be adjusted to adjust the position of the cutting guide to atarget position.